SMT assembly line Machine FUJI NXT III chip mounter
Improved productivity
A faster XY robot and faster tape feeders, as well as a newly developed "flying vision" parts camera,mean increased placing ability for all part sizes and types.
The new H24G high-speed head achieves 37,500 cph (chips per hour) (Productivity priority mode) per module, a 44% improvement from the fastest speed of the NXT II.
0201 mm part support
+/- 0.025 mm placing accuracy*
As well as supporting the smallest parts currently being used in mass production (0402 mm, 01005"), the NXT III can also handle the next generation of components heading for the market - 0201 mm parts.
By improving machine rigidity and further refining its independent servo control and vision recognition technology,Fuji has achieved a placing accuracy for small chip parts of +/- 0.025 mm* (3sigma, Cpk≥1.00).
Improved usability
The GUI of the original NXT was widely praised for making use of intuitive and easy-to-understand pictograms instead of relying on language-based instructions.
This interface is now combined with a touchscreen panel to make operation even easier. This reduces the number of button pushes required and makes selecting commands easier, as well as improving quality by reducing the chance of performing the wrong command.
High compatibility
Many of the main units from the NXT II such as placing heads, nozzle stations, feeders, tray units, and feeder pallet exchange units can be used on the NXT III without any modifications.
| M3 III | M6 III | |
|---|
Applicable PCB size
(L x W) | 48 x 48 mm to 250 x 510 mm (double conveyor)*
48 x 48 mm to 250 x 610 mm (single conveyor)
*Double conveyors can handle PCBs up to 280 (W)mm. PCBs larger than 280 (W) mm must be produced by changing the double conveyor to single lane production mode. | 48 x 48 mm to 534 x 510 mm (double conveyor)*
48 x 48 mm to 534 x 610 mm (single conveyor)
*Double conveyors can handle PCBs up to 280 (W)mm. PCBs larger than 280 (W) mm must be produced by changing the double conveyor to single lane production mode. |
| Part types | Up to 20 types of parts (calculated using 8 mm tape) | Up to 45 types of parts (calculated using 8 mm tape) |
| PCB loading time | For double conveyor: 0 sec (continuous operation)
For single conveyor: 2.5 sec (transport between M3 III modules),
3.4 sec (transport between M6 III modules) |
Placement accuracy
(Fiducial mark standard)
* The placing accuracy is obtained from tests conducted by Fuji. | H24G: +/-0.025 mm (Standard mode) / +/-0.038 mm (Productivity priority mode) (3sigma) cpk≥1.00V12/H12HS: +/-0.038 (+/-0.050) mm (3sigma) cpk≥1.00H04S/H04SF: +/-0.040 mm (3sigma) cpk≥1.00H08/H04: +/-0.050 mm (3sigma) cpk≥1.00H02/H01/G04: +/-0.030 mm (3sigma) cpk≥1.00H02F/G04F: +/-0.025 mm (3sigma) cpk≥1.00GL: +/-0.100 mm (3sigma) cpk≥1.00 | H24G: +/-0.025 mm (Standard mode) / +/-0.038 mm (Productivity priority mode) (3sigma) cpk≥1.00V12/H12HS: +/-0.038 (+/-0.050) mm (3sigma) cpk≥1.00H08M/H04S/H04SF: +/-0.040 mm (3sigma) cpk≥1.00H08/H04/OF: +/-0.050 mm (3sigma) cpk≥1.00H02/H01/G04: +/-0.030 mm (3sigma) cpk≥1.00H02F/G04F: +/-0.025 mm (3sigma) cpk≥1.00GL: +/-0.100 mm (3sigma) cpk≥1.00 |
Productivity
* The throughput above is based on tests conducted at Fuji. | H24G: 37,500 cph (Productivity priority mode) /35,000 cph (Standard mode)V12: 26,000 cphH12HS: 24,500 cphH08: 11,500 cphH04: 6,500 cphH04S: 9,500 cphH04SF: 10,500 cphH02: 5,500 cphH02F: 6,700 cphH01: 4,200 cphG04: 7,500 cphG04F: 7,500 cphGL: 16,363 dph (0.22 sec/dot) | H24G: 37,500 cph (Productivity priority mode) /35,000 cph (Standard mode)V12: 26,000 cphH12HS: 24,500 cphH08M: 13,000 cphH08: 11,500 cphH04: 6,500 cphH04S: 9,500 cphH04SF: 10,500 cphH02: 5,500 cphH02F: 6,700 cphH01: 4,200 cphG04: 7,500 cphG04F: 7,500 cph0F: 3,000 cphGL: 16,363 dph (0.22 sec/dot) |
| Supported parts | H24G: 0201 to 5 x 5 mmV12/H12HS: 0402 to 7.5 x 7.5 mmH08M: 0603 to 45 x 45 mmH08: 0402 to 12 x 12 mmH04: 1608 to 38 x 38 mmH04S/H04SF: 1608 to 38 x 38 mmH02/H02F/H01/0F: 1608 to 74 x 74 mm (32 x 180 mm)G04/G04F:0402 to 15 x 15 mmHeight: up to 2.0 mmHeight: up to 3.0 mmHeight: up to 13.0 mmHeight: up to 6.5 mmHeight: up to 9.5 mmHeight: up to 6.5 mmHeight: up to 25.4 mmHeight: up to 6.5 mm |
| Module width | 320 mm | 645 mm |
| Machine dimensions | L: 1295 mm (M3 III x 4, M6 III x 2) / 645 mm (M3 III x 2, M6 III)
W: 1900.2 mm, H: 1476 mm |
| DynaHead(DX) |
|---|
| Nozzle quantity | 12 | 4 | 1 |
| Throughput(cph) | 25,000
Parts presence function ON: 24,000 | 11,000 | 4,700 |
Part size
(mm) | 0402 (01005") to 7.5 x 7.5
Height:
Up to 3.0 mm | 1608 (0603")
to 15 x 15
Height:
Up to 6.5 mm | 1608 (0603")
to 74 x 74 (32 x 100)
Height:
Up to 25.4 mm |
Placing accuracy
(Fiducial mark based referencing) | +/-0.038 (+/-0.050) mm (3σ) cpk≥1.00*
*+/-0.038 mm obtained with rectangular chip placement (high accuracy tuning) under optimal conditions at Fuji. | +/-0.040 mm (3σ)cpk≥1.00 | +/-0.030 mm (3σ)cpk≥1.00 |
Part presence
check | o | x | o |
Parts
supply | Tape | o | o | o |
| Stick | x | o | o |
| Tray | x | o | o |
| Parts supply system |
|---|
| lntelligent feeders | Support for 4, 8, 12, 16, 24, 32, 44, 56, 72, 88, and 104 mm wide tape |
| Stick feeders | 4 ≤ Part width ≤ 15 mm (6 ≤ Stick width ≤ 18 mm), 15 ≤ Part width ≤ 32 mm (18 ≤ Stick width ≤ 36 mm) |
| Trays | Applicable tray size: 135.9 x 322.6 mm (JEDEC standard) (Tray Unit-M)，276 x 330 mm (Tray Unit- LT), 143 x 330 mm (Tray Unit-LTC) |
| Options |
|---|
| Tray feeders, PCU II (Pallet Change Unit), MCU (Module change unit), Engineering panel stand, FUJI CAMX Adapter, Fujitrax |
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